Extrusion dies for consistent artificial grass fibers
Doeko in the synthetic turf chain
Strong solutions for high-quality synthetic turf
In synthetic turf production, the quality of the extrusion die largely determines the stability of the production process and the properties of the final product. Small deviations in cavities directly affect fibre behaviour, colour consistency and wear resistance.
Doeko develops and produces extrusion dies for applications within the synthetic turf industry, with a focus on repeatability, dimensional accuracy and process stability.
Extrusion dies for stable and efficient production
Within the synthetic turf industry, we produce extrusion dies with high numbers of cavities, where dimensional differences between cavities directly affect the quality of the final product. For synthetic turf applications, we produce die plates with more than 240 cavities, while keeping the mutual tolerances within the micron range.
This accuracy is essential to prevent differences in fibre behaviour and colour variation across the full width of the profile.
By combining precision machining, process knowledge and experience with multi-cavity extrusion applications, we produce dies that contribute to stable production processes and repeatable fibre quality in synthetic turf applications.
Doeko develops extrusion dies with attention to:
- Stable material flow
- Uniform fibre formation
- Reduced contamination of the die
- Long production runs with minimal downtime
The synthetic turf chain
Consistent quality across large numbers of cavities
In synthetic turf production, extrusion dies are used in which large numbers of cavities are often combined in a single plate. Small variations between cavities can already become visible in colour differences, fibre behaviour or wear properties of the final product.
- Are produced with dimensional accuracy within very tight tolerances
- Are suitable for long production runs
- Support consistent material behaviour
- Remain easy to maintain during use
In addition to accuracy, production process reliability also plays an important role. Downtime on extrusion lines directly affects production capacity and production cost.
By combining precision machining and experience with extrusion applications, Doeko supports manufacturers in the synthetic turf industry in achieving stable and repeatable production processes.
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Reliable extrusion dies for long production processes
In synthetic turf applications, the extrusion die forms the basis for consistent product quality. Through our experience with multi-cavity dies and precision mechanical production, we realise solutions that support long and stable extrusion processes.
Do you want to know how we develop extrusion dies for applications in the synthetic turf industry? Read more about our approach or contact us.
How many cavities can Doeko produce in a die plate for synthetic turf?
Doeko produces extrusion dies for synthetic turf with high numbers of cavities. For synthetic turf applications, we produce die plates with more than 240 cavities. Dimensional consistency between the cavities is essential for consistent fibre quality, colour and wear behaviour.
How does Doeko ensure equal cavities in synthetic turf extrusion dies?
Doeko ensures equal cavities by combining precision mechanical production, accurate machining and quality control. In synthetic turf extrusion dies, small differences in cavities can directly affect fibre behaviour and colour consistency. That is why the focus is on repeatable dimensions across the full die plate.